It's funny, given my propensity to agonize over shotshell minutia, but I've never given plated shot much thought. I've purchased it in the past, but only because it was what was available at the time. Even when I was at my most vulnerable to suppliers' marketing, the alleged advantages of plated shot just didn't seem to gain any traction with me. First claim is rust resistance. To that I counter that, 1) I've never noticed the plated steel heads of hulls being particularly rust resistant (albeit, they may have a different plating), and 2) who cares? Second claim is it patterns better and penetrates deeper due to the "slickness" of the plating. This just sounds like flim-flam.
But last week, someone asked if anyone had done a side by side comparison of the two, and I realized that, though I'm sure it has been done before, I've never seen or heard about it.
I happen to have some zinc plated #BBB from Precision Reloading as well as some unplated #BBB from Reloading Specialties. Ten pellet averages are 7.29 grains each for the plated and 7.4 grains for the unplated.
So loaded up some goose loads.
Win. 209
46 g Lil'Gun
MultiMetal 2.75"
1.375 oz #BBB steel (=83 pellets plated; 82 pellets unplated)
This is a down loaded version of a +P load I had tested at PRI and posted here. The original load was over SAAMI pressure for a 3" chamber, but under for a 3.5", and I assume loading down 2 grains and switching to what I assume is a cooler primer will lower PSI somewhat. Whether or not you think my assumptions are well-founded enough to follow is up to you (remember, this is the internet).
I don't know how I'd test penetration in a meaningful way, but I can make holes in paper!
Remington 870 Express Supermag with a Patternmaster Blackcloud Full choke at 50 yards:
Here are three patterns with unplated shot.






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